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Electrical Controls Engineer
Location: Mount Airy, NC
Job Type: Direct Hire
Company: TRC Talent Solutions
Salary: $100,000 - $125,000 Per Year
Category: Manufacturing
The Electrical Controls Engineer position is a critical role focused on designing, developing, installing, and maintaining electrical and control systems across various industrial manufacturing facilities. As an Electrical Controls Engineer, you will leverage your expertise to oversee the power distribution and electronic controls that drive complex machinery and ensure process efficiency and safety. The role requires a hands-on, solutions-oriented professional ready to provide technical leadership and support for both equipment and process improvements in a fast-paced, heavy manufacturing environment. The Electrical Controls Engineer will play a key part in optimizing system reliability, supporting plant maintenance teams, and ensuring all systems are compliant with regulatory standards.
As an Electrical Controls Engineer, you will regularly travel to different facilities, collaborating with maintenance and engineering teams to maximize uptime and efficiency. This dynamic position offers exposure to a broad range of electrical and control systems, including Programmable Logic Controllers (PLCs), AC/DC drives, industrial motors, and advanced manufacturing machinery. In addition to technical responsibilities, you will lead and support projects related to process improvement, equipment upgrades, and new process development. The Electrical Controls Engineer will work closely with suppliers, perform research and development on new technologies, and ensure that all electrical systems are maintained through predictive and preventive strategies.
Working for a reputable organization committed to professional growth, the Electrical Controls Engineer will enjoy a comprehensive range of benefits and opportunities for career advancement. You will be encouraged to expand your skills and knowledge while contributing to the ongoing success and innovation of the company's manufacturing operations.
Electrical Controls Engineer - Summary
- The Electrical Controls Engineer is responsible for the design, implementation, maintenance, and optimization of electrical and control systems in manufacturing environments.
- Key focus areas include power distribution, electronic controls, equipment troubleshooting, regulatory compliance, and process improvement.
- This position involves both on-site and remote support across multiple manufacturing facilities, with frequent travel required.
Duties & Responsibilities
- Provide technical support to facility maintenance teams on all electrical and electronic systems, ensuring equipment operates efficiently and safely.
- Test, troubleshoot, and diagnose issues with equipment such as PLCs, AC/DC drives, and industrial motors to minimize downtime.
- Write, modify, and maintain PLC programs, as well as update and manage electrical schematics and drawings for all manufacturing systems.
- Conduct arc flash studies and ensure all systems are compliant with federal, state, and local safety regulations and standards.
- Analyze electrical components and make recommendations to improve system reliability and reduce operational risks.
- Support special projects, including equipment selection, controls recommendations, installation, and commissioning of new manufacturing technologies.
- Manage project workflows to meet established performance, quality, and budget targets.
- Consult with equipment suppliers and participate in research and development of new processes and technologies for manufacturing applications.
- Implement predictive and preventive maintenance strategies on all electrical equipment to prolong lifespan and reduce unplanned outages.
Salary & Benefits
- Competitive base salary with eligibility for performance-based bonuses.
- Comprehensive benefits package, including medical, dental, vision coverage, and life insurance.
- Short-term and long-term disability insurance, FSA/HSA options, and a 401(k) retirement savings plan with company match.
- Paid time off and holidays to promote work-life balance.
- Access to telehealth services, stock purchase plans, tuition reimbursement, and an Employee Assistance Program (EAP).
- Professional growth and development opportunities within a supportive organizational culture.
Qualifications & Requirements
- Bachelor's degree or higher in Electrical or Electronic Engineering from an ABET-accredited program.
- At least three years of experience in industrial manufacturing environments, with hands-on experience in PLC programming, CAD, AC/DC drives, and Lean Manufacturing practices.
- Strong troubleshooting skills, particularly with foreign production machinery (Italian/German preferred).
- Experience with Computerized Maintenance Management System (CMMS) software is preferred.
- Demonstrated ability to manage electrical and process controls across multiple manufacturing facilities.
- An equivalent combination of education and professional experience may be considered for qualified candidates.
Ideal Candidate Snapshot
- A resourceful and technically skilled Electrical Controls Engineer with a passion for process optimization, safety, and continuous improvement.
- Strong communicator and collaborator, able to work effectively across different teams and facilities.
- Detail-oriented problem-solver with demonstrated leadership abilities in project management and technical guidance.
- Adaptable and able to thrive in a dynamic, multi-site manufacturing environment with frequent travel.
Other Relevant Information
- The company is committed to providing a positive and inclusive work environment, supporting professional development and internal growth opportunities for Electrical Controls Engineers.
- Working in this role provides exposure to a wide variety of advanced manufacturing systems and continuous learning opportunities.
- Enjoy the benefits of working in a region known for its vibrant manufacturing sector, offering a rewarding career path for skilled engineers.
TRC Talent Solutions is proud to be an Equal Opportunity Employer (EOE). All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, national origin, protected veteran status, disability status, sexual orientation, gender identity or expression, marital status, genetic information, or any other characteristic protected by law.
If you are ready to advance your career as an Electrical Controls Engineer, click the application button to submit your application today!